Microwave digestion

Microwave digestion is a fast, enclosed-vessel sample preparation technique to be used mainly in analytical chemistry to break down solid or complex samples particularly having strong acids into a clear solution for elemental or composition analysis.

It uses microwave energy to heat samples mixed with strong acids (like nitric acid, hydrochloric acid, or hydrogen peroxide) inside sealed, pressure-resistant vessels. The microwaves heat the acids uniformly, speeding up digestion.

The sample is placed in a digestion vessel with one or more acids. Microwave energy rapidly heats the mixture, raising temperature and pressure inside the sealed vessel so the acid attacks/dissolves the sample much faster and more completely than open-vessel heating. Closed-vessel (pressurized) systems are most common for trace-metal work; open systems exist for lower-temperature extractions.

Temperatures are raised well above the normal boiling points of the acids because of pressurization in closed vessels; many protocols reach ~160–250 °C and pressures that can be quite high (dependent on vessel design). Exact temperature/time/acid volumes depend on matrix and validated method.

Microwave digestion System

Microwave digestion System

  • Use vessels and gaskets rated for the temperature and pressure you’ll reach; follow manufacturer maintenance and calibration guidance.
  • HF needs special training, PPE, and emergency procedures (calcium gluconate gel availability, appropriate neutralization).
  • Always run blanks, reagent controls, and CRMs; monitor temperature/pressure logs and never exceed vessel specifications.

The Process

How it works (simple steps)

  1. Certain Sample (soil, food, plant, pharmaceutical, metal, etc.) is readied.
  2. Acids are added in a Teflon or any vessel that can impart entire heat without becoming part of the reaction.
  3. Microwave Digestion Vessel is sealed and placed in a microwave digester with best specifications.
  4. Controlled microwave heating raises temperature and pressure.
  5. Sample fully dissolves into a clear solution.

Advantages

Advantages

  •  Much faster than conventional digestion
  • Closed system → minimal contamination and loss of volatile elements
  • Higher temperature & pressure → complete digestion
  • Uses less acid and gives reproducible results

Applications

  • Environmental analysis (soil, water, sludge)
  • Food and agricultural samples
  • Pharmaceuticals
  • Metals and alloys
  • Biological samples

Difference from conventional digestion

Microwave digestion Conventional digestion
Closed system Open system
Faster than conventional (minutes) Slower than newer ones (hours)
Less external contamination risk Higher contamination risk
Complete control Less control

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Best Microwave digestion SYSTEM SUPPLIER India
NutechAnalytical Technologies Pvt. Ltd
78, Nagendra Nath Road, Dum Dum,
Kolkata- 700028, West Bengal, India
Mobile No.: +91 9903890870 / +91 9903216822
Tel No.: +91-33-2579 8910 / 2551 0554
Fax: +91-33-2547 0699
E-mail: sales@nutechanalytical.com